EMB Brake-by-Wire Automatic Assembly & Testing Line - Hols(Suzhou) Automation Co.,Ltd.

EMB (Electro-Mechanical Brake) is the core core component of new energy intelligent brake-by-wire chassis, completely abandoning traditional hydraulic structures and realizing pure electronic control braking. As the core guarantee for vehicle active safety and intelligent driving, EMB requires extremely high assembly precision, structural stability and consistent braking performance. HOLS Automation’s full-automatic EMB assembly and testing line is specially developed for mass production of brake-by-wire actuators, covering full-process automatic assembly, precision press-fitting, multi-dimensional performance testing, calibration and data traceability. Adhering to strict automotive-grade manufacturing standards, the line solves industry pain points such as inconsistent assembly tolerance, unstable braking force and poor product consistency, supporting high-quality and high-volume production of next-generation intelligent braking systems.

Full Production Process
Our EMB automatic production line adopts a fully closed-loop intelligent manufacturing process, with standardized and refined control of each link to ensure zero-defect delivery of brake-by-wire products:

1. Automatic Material Feeding & Incoming Inspection

2. Precise Pre-assembly & Positioning

3. Multi-station Servo Precision Press-fitting

4. Circuit & Sensor Assembly and Fixing

5. Air Tightness & Sealing Performance Test

6. Core Braking Performance Calibration

7. Dynamic Functional & Endurance Testing

8. Laser Marking & Full Lifecycle Traceability