As a high-efficiency core power component for new energy vehicle powertrains and chassis drive systems, axial flux motors feature a distinctive axial magnetic circuit structure that imposes ultra-stringent manufacturing requirements on magnet alignment, potting sealing, and overall assembly tolerances.

Custom-built to match the unique production characteristics of axial flux motors, HOLS axial flux motor assembly and testing line adopts a standardized circulating conveying framework. It fully supports automated processing of precision components including magnetic steel, rotors, stators and sealed housings, enabling mixed-model synchronous production of multiple axial flux motor specifications on a single line.

Core Production Processes

The integrated line covers all critical manufacturing links from magnetic circuit assembly, precision potting & dispensing, housing fitting to multi-dimensional reliability testing. All production procedures can be completed in one-stop workflow without extra segmented auxiliary equipment.

1.Precision magnetic steel lamination & mounting

2.High-precision rotor subassembly

3.Advanced vacuum potting technology

4.Precision quantitative dispensing process

5.Hermetic housing assembly

6.End cover screw torque tightening

7.Accelerated aging testing

8.Environmental adaptability performance inspection

9.Full sealing tightness test

10.Comprehensive EOL functional testing

Key Production Line Advantages

1. Ultra-high assembly precision with outstanding batch consistency

Equipped with high-precision tooling and full inline inspection stations targeting tough manufacturing challenges of axial flux motors such as magnetic circuit fitting and sealing forming, our line rigorously restricts assembly tolerances. It implements stricter control standards for air gap, sealing performance and magnetic circuit accuracy compared with conventional industry production lines, delivering uniform and stable quality across mass-produced units.

2. Fully automated workflow with minimal manual intervention

The entire production cycle forms a closed-loop automatic operation, ranging from magnetic steel feeding, potting & dispensing to all performance validation tests. Multiple manual auxiliary procedures are eliminated, with industry-leading full automation coverage versus peer equipment.

3. Lower labor input & optimized overall production costs

Thanks to the highly integrated layout of automated workstations, our production line requires far fewer on-site operators than equivalent competing lines, effectively cutting labor expenses and eliminating quality fluctuations caused by manual operation errors.

4. Modular flexible layout for easy iteration & upgrade

The line maintains balanced and stable production takt with rapid product model changeover capability. Multi-layer error-proofing systems combining machine vision and sensors ensure low-noise, stable equipment operation. Standardized modular stations facilitate convenient product iteration and line reconstruction for future new product development.

HOLS Deep Expertise in Intelligent Chassis Manufacturing

The new energy vehicle industry is undergoing rapid expansion, and HOLS Automation has long focused on intelligent manufacturing equipment for chassis components. With years of R&D experience accumulated through projects covering various automotive motor precision assembly and our newly launched full axial flux motor turnkey line, we develop customized automation solutions tailored to diversified product requirements.

The automotive component sector demands zero-defect standards for product precision and batch consistency. Supported by agile project response mechanisms and mature intelligent manufacturing technology, we have delivered abundant mass-production implementation cases in new energy power components and chassis cooling assemblies, empowering our partners to expand production capacity and strengthen market competitiveness.

Moving forward, HOLS Automation will uphold our commitment to precision manufacturing. Driven by continuous technological innovation and product iteration, we will cooperate closely with industry partners to advance smart factory transformation, supporting long-term, high-quality sustainable development across the entire automotive industrial chain.